Maintenance

    The Complete Guide to Fleet & Asset Maintenance Software

    Learn how maintenance management software helps fleets track service schedules, manage repairs, reduce downtime, and control maintenance costs.

    SupplyWolf Team
    12 min read

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    Who Needs Maintenance Software?

    Carriers & Fleets

    Fleet & driver management

    Dispatch opsCompliance
    Private Fleets

    Dedicated fleet operations

    Route optimizationCost control

    What is Fleet Maintenance Software?

    Fleet maintenance software helps organizations manage the service and repair of trucks, trailers, and equipment. These systems track maintenance schedules, manage work orders, capture DVIRs (Driver Vehicle Inspection Reports), and analyze maintenance costs. Modern platforms incorporate telematics data for predictive maintenance that anticipates failures before they occur.

    Effective maintenance management directly impacts fleet uptime, safety, compliance, and total cost of ownership.

    Types of Maintenance Software

    Maintenance solutions address different operational needs:

    Fleet Maintenance Software

    Core maintenance management systems for commercial vehicle fleets tracking service schedules, work orders, and costs. Key features include preventive maintenance scheduling by miles, hours, or time intervals, work order management for tracking repair requests and assignments, DVIR capture with mobile driver vehicle inspection reports, parts inventory tracking for usage and stock levels, cost per mile analysis by unit, fleet, and component, DOT compliance tracking for inspections and certifications, and integration with ELD and telematics for automated mileage updates. Best for motor carriers and private fleets managing power units who need systematic maintenance tracking and DOT compliance.

    Trailer & Asset Maintenance

    Specialized maintenance tracking for trailers, containers, and non-powered equipment assets. Key features include trailer-specific PM schedules and inspection tracking, annual DOT inspection scheduling and documentation, tire management for condition monitoring and replacement tracking, reefer unit maintenance for refrigerated trailers, chassis and container maintenance tracking, brake and lighting system inspection workflows, and integration with trailer tracking and asset management systems. Best for carriers with large trailer fleets, intermodal operators, and equipment leasing companies needing specialized trailer and asset maintenance management.

    Shop / Garage Management Systems

    Complete shop operations software for commercial truck repair facilities serving internal fleets or external customers. Key features include bay scheduling for managing shop capacity and technician assignments, labor time tracking by repair job and technician, customer estimate creation and approval workflows, parts ordering and vendor management integration, customer invoicing and accounts receivable, warranty claim tracking and processing, and multi-location shop management capabilities. Best for commercial truck repair shops, dealership service departments, and fleet maintenance facilities that need full shop operations management including customer billing.

    Predictive / IoT Maintenance

    AI-powered maintenance systems using telematics and sensor data to predict failures before they occur. Key features include telematics integration for real-time vehicle health monitoring, fault code analysis with automated interpretation of engine diagnostics, component failure prediction using machine learning models, condition-based maintenance recommendations replacing time-based schedules, battery and electrical system health monitoring, brake wear and tire condition prediction, and integration with fleet maintenance systems for automated work order creation. Best for fleets seeking to maximize uptime by preventing breakdowns through data-driven predictive maintenance rather than reactive repairs.

    Key Maintenance Capabilities

    1. Preventive Maintenance

    • Scheduling: Define PM intervals by mileage, hours, or time
    • Alerts: Notify when service is due
    • Compliance: Track DOT inspection requirements
    • Checklists: Standardize service procedures

    2. DVIR Management

    • Mobile Capture: Driver inspections via smartphone
    • Defect Workflow: Route defects for repair
    • Certification: Track defect resolution and certification
    • Compliance: Maintain FMCSA-compliant records

    3. Cost Analysis

    • CPM: Cost per mile by unit and fleet
    • Parts vs. Labor: Analyze cost components
    • Vendor Comparison: Compare repair shop costs
    • Lifecycle: Track total cost of ownership

    Maintenance Benefits

    Uptime

    Preventive maintenance reduces breakdowns. Predictive maintenance catches failures before they strand equipment.

    Compliance

    Systematic DVIR and inspection tracking ensures DOT compliance and audit readiness.

    Cost Control

    Visibility into maintenance costs enables informed repair-vs-replace decisions and vendor management.

    Selection Criteria

    1. Fleet Composition

    Match software capabilities to your equipment types—tractors, trailers, straight trucks, specialized equipment.

    2. Telematics Integration

    Evaluate connections to your ELD/telematics for automated mileage updates and fault code capture.

    3. Mobile Capabilities

    Driver DVIR capture, technician work order access, and remote inspection features.

    Getting Started

    Explore maintenance solutions in our Maintenance comparison tool to find platforms for fleet service management.

    Maintenance
    Fleet Maintenance
    DVIR
    Preventive Maintenance
    Shop Management

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